Bosch Packaging Technology introduced the latest addition to its AFG series of filling and closing machines for pharmaceutical powders in glass vials. Based on a single machine platform, the system can fill both large and small amounts of powder with the choice between one filling point for an output of 160 containers per minute through to three filling points for up to 480 vials per minute. With the vacuum-compressed-air filling system, the output remains high even with small filling amounts, according to the company. For all versions, customers can choose between statistical or 100% in-process control of dosing weights.

Also, a new, flexible transport system for the AFG 5000 allows vials to be continuously fed into the machine, which adjusts the speed to precisely match the rhythm of the individual work stations. Rotating carrier systems, known as shuttles, transfer the vials quickly and safely to the respective work station, according to the company. Once the vials have been sealed and taken out of the system, the shuttles return to the infeed, ready for the next transport run.

 Apart from the vertical design, the separation of the compact filling station from the intake and output reduced the amount of space that must be cooled and cleaned with sterile, dry air. A further space-saving feature is the optional air-treatment system, which can be installed outside the sterile area.

All components that come into contact with the product can be disassembled for cleaning and sterilization. The AFG 5000 can be combined with upstream cleaning machines and sterilizing tunnels, as well as downstream capping equipment.