Formulated Solutions announced it recently completed its largest infrastructure expansion project to date, with significant increases in footprint, capacity and capability in all areas of new product development and manufacturing of Branded Rx, OTC, NDA, and Medical Device products.
 
The newly completed footprint expands overall capacity through increases in manufacturing footprint, warehousing, process flow, blending and employee space. Highlights of the investments include:
 
• the addition of 30,000 square feet of new employee and onsite warehousing space;
• substantial increases in blending capacity supported by custom-built blending vessels;
• installation of high viscosity and high precision aerosol filling upgrades;
• qualification of a custom fully automated high-speed premium airless filling and assembly production line; and
• installation of expanded capacity in pre-weighing of raw materials and incoming raw material inspection.
 
In addition, Formulated Solutions also designed and installed a fully dedicated “plant within a plant” for new nasal spray products including pre-weigh, blending and high-speed filling, with production rates reaching 200 units per minute.
 
“Formulated Solutions has been growing at high double digits for more than two decades and being able to anticipate large scale of growth, has long been part of both our DNA and business model,” said Scott Carpenter, vice president of marketing and partner innovation, Formulated Solutions. “I could not be prouder of our ability to continuously grow and serve the ever-expanding field of opportunities we’ve been able to cultivate with our marketing partners.”